SAKI PCB Assembly line

SAKI PCB Assembly line

Specifications:

SAKI PCB Assembly line, this full automatic PCB assembly line with NPM-D3 pick and place machine, It is equipped with AOI and SPI inspection machines, which can effectively improve the quality of PCB suitable for High output PCB production, like consumer proudcts PCB, TV PCB and other middle size PCB with daily output 10000pcs.

1. PCB loader 

Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.

Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.

2. DEK Stencil Printer Galaxy

The ideal solution for semiconductor, hybrid and high-end SMT applications
The DEK Galaxy platform brings the efficiency and precision of modern printing methods to the world of semiconductor production and hybrid-packaging applications. It sets new industry standards in advanced semiconductor packaging with regard to yield, repeat accuracy and efficiency.

High-precision linear drives and powerful camera systems provide the basis for the extremely fast and accurate performance of the
DEK Galaxy. With transport options for highly precise wafer pallets and the printing of substrates with innovative tooling technologieslike DEK Virtual Panel Tooling (VPT), the DEK Galaxy satisfies even the most demanding requirements. And with the DirEKt Ball Placement option, you can realize higly precise wafer printing and screen printing processes, from very precise wafer bumping to the direct setting of solder balls down two diameters of 0.2 mm.

Get in touch with us. Our semiconductor process experts will gladly put together a DEK Galaxy configuration that is optimized for your specific needs. Thanks to the machine’s modular design, you will always be flexible and able to find the right solution as your requirements change.

3. KOH YOUNG 3D SPI

· Solution to shadow problem using patented dual projection Moiré technology

· Industry best inspection speed with guaranteed measurement accuracy

· Easy UI & SPC Plus included to help printing process optimization

Inspection Items: Volume, Area, Height, Offset, Bridging, Shape Deformity, Coplanarity

4. Panasonic NPM-D3 pick and place machine

Plus new enhancements:
Compact footprint - scale production to your factory needs
Quick-change feeder carts, nozzle banks, and process heads
Compatible with CM- & AM-series intelligent feeders & nozzles
Board warp detection, Adaptive Process Control (APC), and Auto Board Support Pin
Industry's first 3D Multi Recognition Camera
Lightweight 16-nozzle head (for 84,000 CPH)
Increased placement accuracy to 25um (cpk ≥1.0)

5. SAKI 3D AOI

1: Advanced Hardware Features
Proprietary Hardware provides accurate measurements
Saki's machines are built with hardware that's made to last.
A closed-loop, dual servo motor drive system, high-resolution linear scale, and rigid gantry structure provide unsurpassed accuracy and repeatability for absolute measurements.
An optimized conveyor system, driven by step motors, enables fast PCBA loading and unloading.
Self-diagnostic System

Saki's predictive and preventive maintenance management system assures stable machine conditions and repeatable, consistent performance. Every key component is monitored along with system conditions, and a detailed diagnostic log is recorded. The optimized preventive maintenance plan reduces maintenance time, machine down-time, manpower, and costs.

Optical Unit

Four, multi-frequency digital projectors provide accurate 3D measurements for high-quality images.

Three camera resolution levels – 7µm, 12µm, and 18µm – are available to match application requirements.
Saki's CoaXPress interface in the overhead camera captures images 1.7 times faster than previous models.
Enhanced 2D and 3D calibration uses multiple calibration height targets for positive and negative heights to guarantee height measurement accuracy.

6. high production Capacity Reflow oven KTR 1000 

1. Reinforced main hanging bracket to guarantee there is no deforming and board jamming occurred.

2. The dual-rails conveyor is able to improve the production efficiency as well as power & cost.

3. 15% heat transferring efficiency was improved to deal with the lead free process with more complicated and larger products.

4. New cooling configuration to make the filtered or reclaimed air back to oven chamber, it reduced the thermal loss as well as get better flux reclamation.

5. User the full protection of the sealed oven design to prevent N2 and O2 from losing effectively. So the lowest concentration of N2 and O2 can be reached to 150 PPM.

6. When Concentration of oxygen is 300-800 PPM, consumption is only 20-22M3/H.

7. SMT PCB magazine Unloader

Description

PLC control system

LED TFT touch screen control panel

Four step pitches selection(10,20,30,40mm)

2 magazines loading capability

Stuck and error protection structure

Direction from left to right or right to left(option)

Standard SMEMA

Keywords:

Panasonic NPM Assembly line, Full Automatic Panasonic Assembly line, High Speed Panasonic Assembly line, DIP Assembly line, Panasonic Dual Lane Assembly line, Panasonic SEMI-Automatic Production line, Panasonic pick and palce machine, Panasonic Inserter, Panasonic Printer, Panasonic Assembly Line, SMT Equipment, Panasonic Feeder, Panasonic Nozzle, Panasonic Spare parts, Panasonic AI Spare parts.

We provide Panasonic SMT assembly line solutions, including Panasonic Assembly Line Equipments ,  Panasonic products,  Panasonic Pick and Place Machine Machine,  Panasonic Insertion machine,  Panasonic SMT Stencil Printer,  Panasonic Assembly Line,  SMT Equipment;  Panasonic Feeder;  Panasonic Nozzle;  Panasonic Spare Parts;  Panasonic AI Spare Parts;  any kind through hole Insertion equipments you may need, please contact us for more information: Tommy wechat whatsapp: +8613691605420, Email: tommy@flason.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/ skype/ phone/ wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !